PORCERAXⅡis newly the Permeable Metal Die Material
and innovation for the plastic injection molding.  
The characteristics are ;

1. Permeable even after machining.
2. Mechanically strong to withstand injection molding.
3. Can be worked and machined like conventional die material by
    processes ranging from electrical discharge machining, to cutting
    and grinding.
PORCERAXⅡoffers many improvements and benefits over
conventional die materials, in every aspect of injection molding.

1. Improved product quality
PORCERAXⅡpermeability eliminates common die casting
problem such as gas burning, weld lines short shot, and burrs.

2. Reduced rejection rate
PORCERAXⅡallows air and gases to be extracted through
the die material itself, eliminating gas-related defects and greatly
reducing casting rejects.

3. Improved casting precision
PORCERAXⅡdies create high qulity cstings with better pattern
duplication, finer casting appearance, and less need for finishing
after casting.

4. Reduced energy consumption
PORCERAXⅡporosity decreases back-pressure within the die
cavity. This allows for a reduction in injection pressure, which
lowers energy consumption.

5. Reduced material consumption
Highly accurate PORCERAXⅡdies and the elimination of burning
defects cuts down on amount of casting material needed.

6. Reduced labor costs
PORCERAXⅡis easy to use and produces castings that require
very little post-casting treatment. This reduces the amount of labor
necessary, which lowers labor costs.


Characteristics
Item PM 35
Average Pore Size 7　μm
Porosity - 25%
Density 6.0 - 6.2 g/cm2
Linear Expansion Coefficient
(at 20 - 150℃)		 12.0 - 12.5 x 10-6 ℃
Heat Transfer Coefficient
(At room temperature)		 0.07 - 0.08 cal/cm・sec・℃
Bending Strength (MPa) 700 - 750
Tensile Strength (MPa) 450 - 500
Hardness (HMV) 350 - 400
HSS Machinability Good



PORCERAXⅡcan be used as part of a die.
PORCERAXⅡis used at specifically chosen
points in order to release gases during injection.

PORCERAXⅡsolves your problems.

Avoids irregular luster Avoids short shot  Intricately detailed  one piece formiing
Conventional Casting Conventional Casting
PORCERAXⅡ PORCERAXⅡ Enlarged